Hog Slat Inc. Newton Grove, NC USA August 2019 1 Wind Storm Fans WS-54SBDLA Fan 54” GALV SW 1.5HP 1725RPM 230V 60Hz Only WS-54SBDLA3 Fan 54” GALV SW 2.0HP 1725RPM 230/460V 3P WS-54SBDLA-V Fan 54” GALV SW 2.0HP 1725RPM 230V VFD 1/3P Drive Inc WS-54SBDLA-NM Fan 54” GALV SW No Motor 60Hz Only (Includes Spanish Version - Incluye versión en español)
Hog Slat Inc. Newton Grove, NC USA August 2019 2 Wind Storm Fans Table of Contents GrowerSELECT General Page.................................................................................................................................3 Safety .........................................................................................................................................................................4 Warning Labels .......................................................................................................................................................4 Installation ...............................................................................................................................................................5 Operation Safety .....................................................................................................................................................5 Maintenance Safety ................................................................................................................................................5 Installation.................................................................................................................................................................6 Framing ...................................................................................................................................................................6 Assembly.................................................................................................................................................................7 Wiring...................................................................................................................................................................... 11 VFD Initial Set Up. .................................................................................................................................................. 15 Pre-Operation Assessment .................................................................................................................................. 18 Operation................................................................................................................................................................ 18 Maintenance ........................................................................................................................................................... 19 Troubleshooting .................................................................................................................................................... 21 Performance........................................................................................................................................................... 22 Exploded Diagrams/Replacement Parts ............................................................................................................. 23 Hog Slat Limited Warranty.................................................................................................................................... 24 Página General GrowerSELECT........................................................................................................................... 29 Seguridad ............................................................................................................................................................... 30 Etiquetas de Advertencia ..................................................................................................................................... 30 Instalación ............................................................................................................................................................ 31 Seguridad de Operación ...................................................................................................................................... 31 Seguridad de Mantenimiento ............................................................................................................................... 31 Instalación .............................................................................................................................................................. 32 Alojamiento/Marco ............................................................................................................................................... 32 Ensamblaje .......................................................................................................................................................... 33 Alambrado .............................................................................................................................................................. 37 Configuración Inicial VFD. ................................................................................................................................... 41 Evaluación previa a la operación ........................................................................................................................ 44 Operación ................................................................................................................................................................ 44 Mantenimiento ....................................................................................................................................................... 45 Guía de soluciones................................................................................................................................................ 47 Rendimiento ........................................................................................................................................................... 48 Diagramas Ampliados / Piezas de Reemplazo ................................................................................................... 49 Garantía limitada de Hog Slat............................................................................................................................... 50
Hog Slat Inc. Newton Grove, NC USA August 2019 3 Wind Storm Fans GrowerSELECT General Page General Installation Notes: Make sure that power is disconnected from system prior to servicing. Installation of this equipment and related OEM equipment should be in accordance with these instructions, OEM’s installation instructions and local codes (if applicable). Failure to follow specified instructions may cause damage to equipment and/or personal injury or death. Take special note of any Warnings or Safety Decals on the equipment and in manuals. Always wear protective clothing and any applicable Personal Protective Equipment (Safety Glasses and/or Ear Plugs) when working with the equipment. Discarded materials, equipment and boxes should be recycled in accordance with local and national codes. Safety Instructions: Read all safety messages in this manual and on equipment safety decals. Follow recommended precautions and safe operating practices. Ground all electrical equipment for safety. Ground all non-current carrying metal parts to guard against electrical shock. Always keep safety decals in good condition and replace missing or damaged decals.
Hog Slat Inc. Newton Grove, NC USA August 2019 4 Wind Storm Fans Safety Warning Labels Warning Decals have been placed on the equipment to warn of potentially dangerous situations. Care should be taken to keep this information intact and easy to read at all times. Replace missing or damaged safety signs. Safety–Alert Symbol This is a safety–alert symbol. When you see this symbol on your equipment, be alert to the potential for personal injury. GrowerSelect equipment is designed to be installed and operated as safely as possible...however, hazards do exist. Safety decals should be read and understood thoroughly by individuals within the local area of the fan. Safety decals should be visible from both the front and back of the fan. Should a decal be missing or damaged, please contact Hog Slat Inc. for a free replacement: Hog Slat Inc. 206 Fayetteville St. Newton Grove, NC 28366 Toll Free: 800-949-4647 Local: 910-594-0219 The below safety decal should be represented and visible on both the front and back sides of the fan. This label is identified by the HSLABEL-080 part number in the lower right corner. WARNING – FLYING OBJECTS AND ROTATING PARTS Ensure fan guards are in place during operation. Securely tighten propeller to shaft to avoid slipping. Disconnect power supply for inspection or service when guards are removed and personnel are exposed to propeller. WARNING – HIGH VOLTAGE Disconnect electrical power before inspecting or servicing equipment unless maintenance instructions specifically states otherwise. Ground all electrical equipment for safety. All electrical wiring must be done by a qualified electrician in accordance with local and national electrical codes. Ground all non-current carrying metal parts to guard against electrical shock. With the exception of motor overload protection, electrical disconnects and over current protection are not supplied with the equipment.
Hog Slat Inc. Newton Grove, NC USA August 2019 5 Wind Storm Fans Installation Prior to any installation product should be inspected for any damage caused during shipping. Any damage found should be documented and communicated to liable parties. Operation Safety When fan is in operation no attempt should be made to service or interact with parts from the fan. Any attempt to interact with fan parts while the fan is operating could result in injury. Inlet and exit guards and or shutters are in place to help prevent foreign objects from entering inside the outer perimeter of the housing. If maintenance to the fan is required, interrupt the source of power to the motor and allow propeller to come to a complete stop before moving forward with any efforts to service. Maintenance Safety Wind Storm Fans are designed and built with operator safety in mind. Some safeguards must be disassembled or removed for the parts to be serviced or replaced. As this fan does have moving parts and is supplied with electrical power, steps must be taken to ensure safety around these presented hazards. READ THESE INSTRUCTIONS BEFORE SERVICE OR PART REPLACEMENT 1. Read and understand the operating manual before trying to install or operate Wind Storm Fans. 2. Power supply should be turned OFF and LOCKED OUT for service to motor and electrical components. Use CAUTION in checking voltage or other procedures requiring power to be ON. 3. DO NOT attempt to bypass any safety features or devices to operate the fan. 4. Keep fan clean of all debris that may collect the motor, prop, and any bearings, belts, or pulleys. 5. Use CAUTION is working around all moving parts of the fan. Fan guards or shutters must be in place before fan can be safely started and operational.
Hog Slat Inc. Newton Grove, NC USA August 2019 6 Wind Storm Fans Installation Framing The rough in opening for the fan is an exact measurement that accounts for the heads of fasteners and openings for fan. Ensure there is proper clearance for installation or rough opening may require larger measurements. Fan Model Rough Opening (Width x Height) 54” Galvanized Slant Wall 60 3/4 ” X 63 1/2” (154.3 cm x 161.3 cm) ! In some applications the slope on the fan housing requires exterior finish material to extend 3/4" below the top of the rough opening!
Hog Slat Inc. Newton Grove, NC USA August 2019 7 Wind Storm Fans Assembly 1. Remove packaging from fan and cone if applicable. • Locate hardware kit(s) and supplied literature and store for later use. • Ensure not to damage the fan or components during this step. 2. Remove shutter, guard, and top and bottom retainers. Place fan on its side being careful not to damage the mounting flanges. Install the top and bottom supports using supplied sheet metal screws (805057). The retainers should be parallel to the interior face of the fan housing. 3. Insert Housing assembly into framed opening and secure with #14 Stainless Sheet Metal screws (805060). (2) installers are required for this step. MOVE TO THE EXTERIOR OF THE HOUSE FOR THE NEXT STEP.
Hog Slat Inc. Newton Grove, NC USA August 2019 8 Wind Storm Fans 4. Assemble cone. This step requires (2) installers. Begin by placing one cone panel on the ground with the end with connection slots slightly elevated. Insert the connection tabs into the connection slots and rotate to parallel. Continue for all 4 panels. 5. Connect cone panels to form round shape. This step requires (2) installers. Stand the cone upright with the larger diameter on the ground and force the cone to bend to allow the final connection tabs to insert into the remaining connection slots. Secure round connections with 5/16” serrated bolts (605095) and serrated nuts (606240) leaving the slots closet to the larger diameter open at this time.
Hog Slat Inc. Newton Grove, NC USA August 2019 9 Wind Storm Fans 6. Invert the cone so the smaller diameter is facing the ground. This step requires (2) installers. Install the grill guard and secure with 5/16” X 1”serrated bolts (605096) and serrated nuts (606240) 7. Install Cone mounting brackets using Sheet Metal screws (805057).
Hog Slat Inc. Newton Grove, NC USA August 2019 10 Wind Storm Fans 8. Attach assembled fan to cone housing. This step required 2 installers. Begin by “hooking” the top of the venture with the top of the cone. Rotate cone to align mounting holes with mounting brackets. Use supplied sheet metal screws (805057) to secure cone to brackets. 9. This step is optional. If an on center spacing distance of 68” or greater was chosen move to step 10. In the event on center spacing of less than 68” was chosen cone panels can be deformed along perforated line and bolted to each other provide uniform airflow and to eliminate opposing vibration. MOVE BACK TO INTERIOR OF HOUSE TO INSTALL SHUTTER 10. Insert shutter into fan housing by sliding the shutter under the top retaining lip until bottom of shutter can insert into bottom of housing retainer. THIS COMPLETES THE HOUSING ASSEMBLY OF THE FAN
Hog Slat Inc. Newton Grove, NC USA August 2019 11 Wind Storm Fans Wiring To access motor, turn shutter retainer clips so shutter can be removed. Again, make sure that power is disconnected from system prior to servicing. Always ensure proper prop rotation after install or motor replacement. During operation air should be directed from inside the building to the outside. ALWAYS FOLLOW MOTOR WIRING DIAGRAM PROVIDED ON MOTOR! ELECTRICAL SHOCK HAZARD! • Motor replacement and the associated wiring changes should only be made by qualified and properly trained individuals. • Failure to follow the above warning can cause improper equipment function, premature failure of equipment or electrical shock, leading to property damage or personal injury. Single Phase (230 Volt Wiring) Three Phase (230/460 Wiring) -note rotation, if change is needed swap any leg (L1, L2, or L3).
Hog Slat Inc. Newton Grove, NC USA August 2019 12 Wind Storm Fans If you have purchased a product with a VFD Motor please see below! The following motors DO NOT contain internal thermal protection. They are intended to be used in conjunction with a variable frequency drive (Listed in table below). If any of the motors listed below are used in an application where they are not directly controlled by a variable frequency drive, then INSTALLATION/VALIDATION OF EXTERNAL THERMAL PROTECTION IS REQUIRED! EXTERNAL THERMAL PROTECTION SHOULD BE SIZED APPROPRIATELY Please reference NEC 430.31/430.32/430.40 for additional information regarding overload protection sizing. Motor Drive HS9308-VFD HSFI-1001 HS9306A-VFD HSFI-1001 HS9309-VFD HSFI-1001 HS9314-VFD HSFI-1002 HS9378-VFD HSFI-1002 NOTE: Please be aware that when determining wire and or breaker size and layout that fans with phase conversions (Single to Three Phase) should be sized according to the AMP draw of Drive and not the motor. Examples are shown below. Wire size should be appropriate to accommodate Drive’s input rated Amperage. Fan Model Number input Rated Amps AS-14EDDLP-V 8.8A AS-18EDDLP-V 8.8A AS-24EDDLP-V 8.8A AS-36EDDLPA-V 8.8A AS-54XEBDLP-V 13.3A AS-57EBDBP-V 13.3A AS-57EBDBPG-V 13.3A AS-54EDDLP-ID 20.0A WS-F52B2A-V 13.3A WS-54SBDLA-V 13.3A WS-54PBDBG-V 13.3A
Hog Slat Inc. Newton Grove, NC USA August 2019 13 Wind Storm Fans .
Hog Slat Inc. Newton Grove, NC USA August 2019 14 Wind Storm Fans
Hog Slat Inc. Newton Grove, NC USA August 2019 15 Wind Storm Fans VFD Initial Set Up. The following settings should be input to the drive initially. The start source, standard reference, and minimum frequency setting should be adjusted following minimum ventilation testing. In order to adjust the settings, provide power to the drive and depress the blue M button to access the set point menu. Example is provided below. To access/change settings depress blue M button, using the up and down arrows scroll until desired setting is on the display screen, Depress the blue M button to select the setting, using the up and down arrow keys input desired value. Once desired value is displayed depress the blue M butting again to save the setting. Use up and down arrows to advance to next setting. Setting 60Hz (208-240V) Supply 50Hz (208-240V) Supply P100 Start Control Source 0 0 P101 Standard Reference Source 0 0 P102 Minimum Frequency 30 30 P103 Maximum Frequency 60 50 P104 Acceleration Time 7 7 P105 Deceleration Time 7 7 P110 Start Method 5 5 P152 Scaling Frequency 60 50 P161 Speed at Max Frequency 60 50 P302 Motor Rated Voltage 230 220 P303 Motor Rated Current FLA from Motor @230V 60HZ FLA from Motor @ 220V 50Hz P304 Motor Rated Frequency 60 50 P305 Motor Rated Speed RPM from Motor @60Hz RPM from Motor @ 50Hz TO RESET DRIVE TO FACTORY SETTINGS CHANGE SETTING P199 TO 03 (For 60 Hz) OR 04 (For 50 Hz)
Hog Slat Inc. Newton Grove, NC USA August 2019 16 Wind Storm Fans Minimum Ventilation Testing The following steps should be taken BEFORE ANIAMALS ARE PLACED! If two drives are present both drives must be set up and tested simultaneously. Provide power to drive(s) and press the green Run button on both drive(s) Ensure fan(s) are operating and rotating correct direction. 30 Hz should be displayed on drive(s) Manually adjust the vents to the desired opening for minimum ventilation. Adjust fan(s) speed using the up and down arrows ensuring to adjust both units (if 2 drives are present) until the desired static pressure is reached. Note the setting! This is now the minimum frequency setting for minimum ventilation. Depress the Red stop button Following the same method from above adjust the following settings for all supply voltages and frequencies P100 Start Control Source Set to (1) Terminal Strip P101 Standard Reference Source Set to (1) 0-10VDC Terminal Strop P102 Minimum Frequency Set to frequency determined above in minimum ventilation testing If two drives are present ensure both drives are set up the same. Drive set up is now complete and is set to automatic mode (controlled via whole house controller) *The 0-10 Volt signal supplied from the whole house controller must be modified (scaled) appropriately based on minimum ventilation testing. 60Hz Example if 30 hz is determined to be the minimum setting the 0-10V signal should become 5-10V signal. 30Hz/60Hz = .5 .5 X 10V = 5V 50Hz Example if 30 Hz is determined to be the minimum setting the 0-10V signal should become 6-10V signal. 30Hz/50Hz=.6 .6 X 10V= 6V
Hog Slat Inc. Newton Grove, NC USA August 2019 17 Wind Storm Fans Back Up Thermostat Set Up The supplied Variable Frequency Drive is capable of accepting a backup signal to tell the drive to operate at a user defined speed if a condition is met. (Example a thermostat) The following steps and wiring diagram illustrate how to set this up. Connect back up signal device as shown below. Following the same method from above adjust the following settings P121 TB-13A Input Function Set to (3) Auto Reference: Preset 1 P125 Acceleration Time 2 Set to (7) Seconds P126 Deceleration Time 2 Set to (7) Seconds P131 Preset Speed #1 Set to desired override speed (60) Hz for full speed.
Hog Slat Inc. Newton Grove, NC USA August 2019 18 Wind Storm Fans General Installation Notes: Make sure that power is disconnected from system prior to servicing. Installation of this equipment and related OEM equipment should be in accordance with these instructions, OEM’s installation instructions and local codes (if applicable). Failure to follow specified instructions may cause damage to equipment and/or personal injury or death. Take special note of any Warnings or Safety Decals on the equipment and in manuals. Always wear protective clothing and any applicable Personal Protective Equipment (Safety Glasses and/or Ear Plugs) when working with the equipment. Discarded materials, equipment and boxes should be recycled in accordance with local and national codes. Safety Instructions: Read all safety messages in this manual and on equipment safety decals. Follow recommended precautions and safe operating practices. Ground all electrical equipment for safety. Ground all non-current carrying metal parts to guard against electrical shock. • Motor replacement and the associated wiring changes should only be made by qualified and properly trained individuals. • Failure to follow the above warning can cause improper equipment function, premature failure of equipment or electrical shock, leading to property damage or personal injury. Pre-Operation Assessment Before beginning fan operation, please follow the below checklist to ensure that: Fan power cord securely connected to a good power supply. All safety labels are visible to personnel that will work in the area. Exit wire guard and inlet shutter are in place and secured to the fan housing. No foreign objects are protruding though the fan housing. Operation At all times during operation fan orifice should be free of debris. In the event any component of the fan is compromised discontinue use immediately and contact your local Hog Slat representative. During operation shutter doors should open completely and rotate a full 90 degrees. In the event shutter doors are not opening completely force door open 90 degrees. (Slight deformation of the corner of the shutter door lip is expected and will not affect the performance and or life of the shutter)
Hog Slat Inc. Newton Grove, NC USA August 2019 19 Wind Storm Fans Maintenance In order to begin any maintenance or service to the fan, power must be turned OFF and all moving parts must come to a complete STOP before accessing. All parts inside of the fan housing are accessed by removing the exit wire guard and inlet shutter. Once service is complete, clean excessive build-up from parts. Excessive dust and dirt on parts can cause vibration in the propeller and overheating of the motor. Before beginning operation again, ensure that all safeguards are back in place and all foreign objects are free from the area. DURING MAINTENANCE AND OPERATION THE FOLLING MUST BE MAINTAINED TO ENSURE PROPER PERFORMANCE AND TO EXTEND USABLE COMPONENT LIFE. • DRIVE COMPONENTS ALIGNMENT o Proper alignment of pulleys, tension arms, etc.. is required to avoid excessive belt and drive component wear. Failure to maintain correct alignment during maintenance will void warranty of drive components A straight edge or laser alignment device should be utilized to check for alignment of drive components [! IMPORTANT ! If for any reason drive system components are removed/replaced or loosened; it is important to ensure that components are properly realigned to achieve proper performance and longevity ] • BELT TENSION AND DIRECTION (when applicable) o Proper belt tension and direction is critical to avoid excessive belt and drive component wear. Failure to maintain correct belt tension during operation or maintenance will void warranty of drive components. Supplied belt tensioner should be used to ensure proper belt tension. Correct operation occurs when the tension arm is operating at the second indicator mark Correct belt direction (when applicable) can be determined by an indicator on the belt notating desired rotation direction
Hog Slat Inc. Newton Grove, NC USA August 2019 20 Wind Storm Fans • BEARING LUBRICATION (when applicable) o Proper bearing lubrication is critical to ensure adequate operating life of bearings. Failure to follow a lubrication schedule during operation will void warranty of bearings Bearings should be greased every 4-6 months (where applicable) Premium grease is recommended Use of electric grease gun is strictly prohibited and will void warranty of bearings • PROPER V GROOVE MAINTAINCE o Proper V groove dimensions are critical to maintaining performance and eliminating excessive belt wear. Failure to maintain proper V groove dimension will void warranty of drive components. V belt gauges should be utilized to check for correct V groove dimensions. Alternatively belts location on pulley can be used. Correct dimensions should allow belt to ride slightly above the outermost diameter of the pulleys, if belt rides below outermost diameter, pulley(s) should be changed.
Hog Slat Inc. Newton Grove, NC USA August 2019 21 Wind Storm Fans Please see below for direction regarding applying grease to pillow block bearings UCP20516G5 (Bearings shipped on Grower Select Fans) Grease Amount: (1) Stroke on most standard grease guns or 0.8 grams * Volume dispensed per stroke should be verified with grease gun manufacturer Grease Interval: Every 300 Hours of Operation Type of Grease: Lithium Based NLGI No.2 Note: ELECTRIC OR BATTERY POWERED GREASE GUNS SHOULD NOT BE USED AND MAY VOID WARRANTY! Troubleshooting Trouble Possible Cause(s) Corrective Action Excessive noise Worn motor bearing. Replace Damage to fan blade Replace prop Loose fasteners on motor or housing Tighten fasteners Excessive vibration Fan blade is out of balance due to dirt build-up. Clean entire unit Fan blade is out of balance due to damage Replace prop Insufficient airflow Intake or exhaust guards clogged with debris Clean entire unit Intake or exhaust blocked by foreign object Remove object from airflow path Fan won’t operate Open power supply circuit. Check wiring and reset circuit breaker Defective motor Reset motor, repair, or replace Motor overheats and nuisance trips Improper airflow due to clogged Inlet/Outlet Clean entire unit Motor or Fan prop has excessive debris build-up Clean entire unit
Hog Slat Inc. Newton Grove, NC USA August 2019 22 Wind Storm Fans Performance Hog Slat Inc. takes great pride in supplying our customers with fans that meet or exceed their performance numbers. This is achieved by testing fans from the production line and continually working to maintain consistency in test data. BESS LABS TEST NUMBER 14344 JUNE 19, 2014 With Cone Static Pressure (in.H2O) Airflow (cfm) Rpm Volts Amps Watts cfm/Watt 0.00 28400 475 231.6 5.56 1203 23.6 0.05 27100 473 230.0 5.87 1261 21.5 0.10 25400 471 229.6 6.17 1322 19.2 0.15 23400 469 229.4 6.45 1381 16.9 0.20 20400 467 231.4 6.71 1447 14.1 0.25 17100 465 231.0 7.01 1510 11.3 0.30 12200 462 229.0 7.28 1553 7.8
Hog Slat Inc. Newton Grove, NC USA August 2019 23 Wind Storm Fans Exploded Diagrams/Replacement Parts Item Key Replacement Part Number Description FAN 1 HS903-2 Jack Shaft Housing Galv 2.5mm Thick ALL 2 HS903-3 Tensioner Rotary Assembly With Splash Guards ALL 3 PAK2858A Pulley AK28-5/8 Heavy Duty ALL 4 PAK1041 Pulley AK104-1 ALL 5 HS9019 Motor 1.5 HP 1725 RPM 50/60 Hz 1 PH 208-230V 1.2 SF WS-54SDBLA HS9378 Motor 2 HP 1725 RPM 208-230/460V 3 Ph 60 Hz TEAO WS-54SBDLA3 HS9378-VFD Motor 2 HP 1725 RPM 208-230/460V 3 Ph 60 Hz TEAO VFD Compat WS-54SBDLA-V 6 HS900-54B Prop 54" 4-Blade Galvanized W ALL 7 HS903-7A Belt Power Twist Gray 2nd Gen (BOM Only) ALL 8 HS902-1 Guard Propeller 54" ALL 9 HS901-1 Shutter 54" WS SW Fan 58" X 59" X 2.5" ALL N/S HSFI-1002 Inverter Frequency 2HP 240V 0-500Hz NEMA4X Outdoor WS-54SBDLA-V For OSHA compliant guards, contact your local Hog Slat representative.
Hog Slat Inc. Newton Grove, NC USA August 2019 24 Wind Storm Fans Hog Slat Limited Warranty Hog Slat warrants products to be free from defects in material or workmanship for a period of twenty-four (24) months from the date of original purchase. Hog Slat will credit, repair, or replace, at its option any product deemed defective within this time period. Labor costs associated with the replacement or repair of the product are not covered by the Seller/Manufacturer. Conditions and Limitations 1. The product must be installed by and operated in accordance with the instructions published by the Seller/Manufacturer or Warranty will be void. 2. Warranty is void if all components are not original equipment supplied by the Seller/Manufacturer. 3. This product must be purchased from and installed by an authorized retailer/distributor or certified representative thereof or the Warranty will be void. 4. Malfunctions or failure resulting from misuse, abuse, negligence, alteration, accident, or lack of proper maintenance shall not be considered defects under the Warranty. 5. This Warranty applies only to components/systems for the care of poultry and livestock. Other applications in industry or commerce are not covered by this Warranty. 6. This Warranty applies only to the Original Purchaser of the product. The Seller/Manufacturer shall not be liable for any Consequential or Special Damage which any purchaser may suffer or claim to suffer as a result of any defect in the product. “Consequential” or “Special Damages” as used herein include, but are not limited to, lost or damaged products or goods, costs of transportation, lost sales, lost orders, lost income, increased overhead, labor and incidental costs and operational inefficiencies. THIS WARRANTY CONSTITUTES THE SELLER/MANUFACTURER’S ENTIRE AND SOLE WARRANTY AND THIS MANUFACTURER EXPRESSLY DISCLAIMS ANY AND ALL OTHER WARRANTIES, INCLUDING, BUT NOT LIMITED TO, EXPRESS AND IMPLIED WARRANTIES AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSES SOLD AND DESCRIPTION OR QUALITY OF THE PRODUCT FURNISHED HEREUNDER. Hog Slat Retailers/Distributors are not authorized to modify or extend the terms and conditions of this Warranty in any manner or to offer or grant any other warranties for GrowerSelect products in addition to those terms expressly stated above. An officer of Hog Slat must authorize any exceptions to this Warranty in writing. The Seller/Manufacturer reserves the right to change models and specifications at any time without notice or obligation to improve previous models.
Hog Slat Inc. Newton Grove, NC USA August 2019 25 Wind Storm Fans THIS PAGE INTENTIONALLY LEFT BLANK
Hog Slat Inc. Newton Grove, NC USA August 2019 26 Wind Storm Fans This equipment must be installed in accordance with all State and Local Codes and applicable Regulations which should be followed in all cases. Authorities having jurisdiction should be consulted before installations are made. Hog Slat, Inc. PO Box 300 Newton Grove, NC 28366 Phone: (910) 594-0219 Fax: (910) 594-1392 www.hogslat.com Copyright © 2015 by Hog Slat, Inc. Part Number: HSManual-043 Rev C3 HSART-358 Market: Hog & Poultry
Hog Slat Inc. Newton Grove, NC USA August 2019 27 Wind Storm Fans WS-54SBDLA Ventilador 54” GALV SW 1.5HP 1725RPM 230V 60Hz Only WS-54SBDLA3 Ventilador 54” GALV SW 2.0HP 1725RPM 230/460V 3P WS-54SBDLA-V Ventilador 54” GALV SW 2.0HP 1725RPM 230/460 VFD 1/3P Incluye Unidad de Impulso WS-54SBDLA-NM Ventilador 54” GALV SW No Motor 60Hz Only Tabla de Contenido
Hog Slat Inc. Newton Grove, NC USA August 2019 28 Wind Storm Fans GrowerSELECT General Page.................................................................................................................................3 Safety .........................................................................................................................................................................4 Warning Labels .......................................................................................................................................................4 Installation ...............................................................................................................................................................5 Operation Safety .....................................................................................................................................................5 Maintenance Safety ................................................................................................................................................5 Installation.................................................................................................................................................................6 Framing ...................................................................................................................................................................6 Assembly.................................................................................................................................................................7 Wiring...................................................................................................................................................................... 11 VFD Initial Set Up. .................................................................................................................................................. 15 Pre-Operation Assessment .................................................................................................................................. 18 Operation................................................................................................................................................................ 18 Maintenance ........................................................................................................................................................... 19 Troubleshooting .................................................................................................................................................... 21 Performance........................................................................................................................................................... 22 Exploded Diagrams/Replacement Parts ............................................................................................................. 23 Hog Slat Limited Warranty.................................................................................................................................... 24 Página General GrowerSELECT........................................................................................................................... 29 Seguridad ............................................................................................................................................................... 30 Etiquetas de Advertencia ..................................................................................................................................... 30 Instalación ............................................................................................................................................................ 31 Seguridad de Operación ...................................................................................................................................... 31 Seguridad de Mantenimiento ............................................................................................................................... 31 Instalación .............................................................................................................................................................. 32 Alojamiento/Marco ............................................................................................................................................... 32 Ensamblaje .......................................................................................................................................................... 33 Alambrado .............................................................................................................................................................. 37 Configuración Inicial VFD. ................................................................................................................................... 41 Evaluación previa a la operación ........................................................................................................................ 44 Operación ................................................................................................................................................................ 44 Mantenimiento ....................................................................................................................................................... 45 Guía de soluciones................................................................................................................................................ 47 Rendimiento ........................................................................................................................................................... 48 Diagramas Ampliados / Piezas de Reemplazo ................................................................................................... 49 Garantía limitada de Hog Slat............................................................................................................................... 50
Hog Slat Inc. Newton Grove, NC USA August 2019 29 Wind Storm Fans Página General GrowerSELECT Notas Generales sobre la Instalación: *FOE: Fabricante Original de Equipo Asegúrese de que la energía está desconectada del sistema antes de realizar el mantenimiento. La instalación de este equipo y equipos relacionados (FOE) deben estar de acuerdo con estas instrucciones, instrucciones de instalación del FOE y los códigos locales (si es aplicable). Si no se siguen las instrucciones especificadas puede causar daños al equipo y / o lesiones personales o hasta la muerte. Preste especial atención a las advertencias o calcomanías de seguridad en el equipo y en los manuales. Siempre use ropa de protección y equipo de protección personal (gafas de seguridad y / o tapones para los oídos), aplicable cuando se trabaja con el equipo. Materiales desechados, equipos y cajas deben ser reciclados de acuerdo con los códigos locales y nacionales. Instrucciones de Seguridad: Leer todos los mensajes de seguridad en este manual y en las calcomanías de seguridad del equipo. Siga las recomendaciones de precaución y prácticas de operación segura. Realice conexión/polo a tierra a todo el equipo eléctrico por seguridad. Realice conexión/polo a tierra a todas aquellas piezas metálicas no-conductoras para evitar una descarga eléctrica. Mantenga siempre las etiquetas de seguridad en buen estado y vuelva a colocar las calcomanías faltantes o dañadas.
Hog Slat Inc. Newton Grove, NC USA August 2019 30 Wind Storm Fans Seguridad Etiquetas de Advertencia Avisos de precaución, advertencia y calcomanías avisando peligro se han colocado en el equipo para advertir de situaciones potencialmente peligrosas. Se debe tener cuidado para mantener esta información intacta y fácil de leer en todo momento. Reemplace señales de seguridad faltantes o dañadas. Símbolo de Alerta- Seguridad Este es un símbolo de alerta de seguridad. Cuando vea este símbolo en el equipo, estar alerta ante la posibilidad de lesiones personales. El equipo GrowerSelect está diseñado para ser instalado y operado con la mayor seguridad posible. Sin embargo, siempre existen riesgos. Las calcomanías de seguridad deben leerse y entenderse a fondo por los individuos dentro de la zona del ventilador. Las calcomanías de seguridad deben ser visibles desde el frente y la parte posterior del ventilador. En caso de que la calcomanía falte o está dañada, póngase en contacto con Hog Slat Inc. para un reemplazo gratis: Hog Slat Inc. 206 Fayetteville St. Newton Grove, NC 28366 Toll Free: 800-949-4647 Local: 910-594-0219 La etiqueta de seguridad aquí abajo debería estar representada y visible tanto en parte de enfrente del ventilador como en la parte de atrás. Esta etiqueta se identifica por el número de pieza HSLABEL-080 indicado en la esquina inferior derecha. ADVERTENCIA – OBJETOS VOLANDO EN EL AIRE Y PIEZAS EN ROTACIÓN Asegúrese que los protectores de ventiladores están en su lugar durante su operación. Apriete firmemente al eje de la hélice para evitar el deslizamiento. Desconectar la fuente de energía para su inspección o servicio o cuando los protectores estén removidos y cuando el personal está expuesto a la hélice. PELIGRO - PELIGRO DE ELECTROCUCIÓN Desconecte la corriente eléctrica antes de inspeccionar o reparar el equipo a menos que las instrucciones de mantenimiento especifiquen lo contrario. Conecte a tierra todo el equipo eléctrico para la seguridad. Todo el alambrado eléctrico debe ser hecho por un electricista calificado de acuerdo con los códigos eléctricos locales y nacionales. Conecte a tierra todas piezas metálicas no conductoras para evitar una descarga eléctrica. Con la excepción de la protección de sobrecarga de motor, los desconectores eléctricos y protección de sobre corriente no se suministran con el equipo.
Hog Slat Inc. Newton Grove, NC USA August 2019 31 Wind Storm Fans Instalación Antes de cualquier instalación, el producto debe ser inspeccionado por los daños causados durante el transporte. Cualquier daño encontrado debe ser documentado y comunicado a las partes responsables. Seguridad de Operación Cuando el ventilador está en funcionamiento, no se debe hacer ningún intento de reparar o interactuar con las piezas del ventilador. Cualquier intento de interactuar con las piezas del ventilador cuando el ventilador está en funcionamiento puede causar lesiones. Guardas o protectores de entrada y salida o persianas están presentes para ayudar a evitar que entren objetos extraños en el interior del perímetro exterior del alojamiento. Si se requiere dar mantenimiento al ventilador, interrumpir la fuente de energía al motor y permita que la hélice este parada completamente antes de seguir adelante con cualquier esfuerzo para el servicio. Seguridad de Mantenimiento Los ventiladores Windstorm están diseñados y construidos con la seguridad del operador en mente. Algunas de las partes de protección deben ser desmontadas o removidas para su mantenimiento o ser sustituidas. Como este ventilador tiene partes móviles y se abastece con energía eléctrica, se deben tomar medidas para garantizar la seguridad en torno a estos riesgos presentados. LEER ESTAS INSTRUCCIONES ANTES DE REALIZAR MANTENIMIENTO O AL REEMPLAZAR PARTES 6. Lea y comprenda el manual de instrucciones antes de intentar instalar u operar un ventilador Windstorm. 7. Fuente de energía eléctrica debe estar APAGADO y BLOQUEADO para un mantenimiento al motor y los componentes eléctricos. Tenga cuidado al chequear el alto voltaje y otros procedimientos que requieren que la energía este ENCENDIDA. 8. NO intente evitar los dispositivos de seguridad o dispositivos para hacer funcionar el ventilador. 9. Mantenga el ventilador limpio de todos los desechos que puedan recoger el motor, hélice, y cualquier rodamiento, correas y poleas. 10. Tenga cuidado al trabajar cerca de todas las partes móviles del ventilador. Guardias o persianas del ventilador debe estar en su lugar antes de que el ventilador se puede iniciar de forma segura y operativa
Hog Slat Inc. Newton Grove, NC USA August 2019 32 Wind Storm Fans Instalación Alojamiento/Marco La abertura en la pared para el ventilador es una medida exacta que cuenta con las cabezas de los elementos de fijación y las aberturas de ventilador. Asegúrese de que haya un espacio adecuado para la instalación o abertura en la pared puede requerir medidas más grandes. Ventilador Modelo Abertura aproximada (Ancho x Alto) 54” Galvanizado de pared inclinada 60 3/4 ” X 63 1/2” (154.3 cm x 161.3 cm)
Hog Slat Inc. Newton Grove, NC USA August 2019 33 Wind Storm Fans Ensamblaje 11. Retire la envoltura del ventilador y del cono si es aplicable. • Localizar juego de herrajeria/tornilleria(s) y el material informático y guardar para su uso posterior. • Asegúrese de no dañar el ventilador o componentes durante este paso 12. Retirar la persiana, guardia, y retenedores de la parte superior e inferior. Coloque el ventilador en su lado con cuidado de no dañar las borde de montaje. Instalar los soportes de la parte superior e inferior usando tornillos de metal suministrados (805057). Los retenedores deben ser paralelos a la cara interior de la caja de alojamiento del ventilador. 13. Insertar la caja de alojamiento ensamblada en la abertura y asegurarla con tornillos de metal inoxidable # 14 (805060). Se requieren (2) instaladores para este paso. TRANSLADARSE AL EXTERIOR DE LA CASA PARA EL SIGUIENTE PASO.
Hog Slat Inc. Newton Grove, NC USA August 2019 34 Wind Storm Fans 14. Ensamble del cono. Este paso requiere (2) instaladores. Comience por colocar un panel de cono en el suelo con el extremo de las ranuras de conexión ligeramente elevadas. Inserte las lengüetas de conexión en las ranuras de conexión y gire paralelo. Continuar durante los 4 paneles. 15. Los paneles de cono se conectan para formar una silueta redonda. Este paso requiere (2) instaladores. Colocar el cono en posición vertical con el diámetro más grande en el suelo y forzar el cono a doblarse para permitir que las lengüetas de conexión finalmente se inserten en las ranuras de conexión restantes. Asegurar las conexiones redondas con pernos de 5/16 "dentadas (605095) y tuercas dentadas (606240) Dejando las ranuras más cercanas al diámetro mayor abiertas en este momento.
Hog Slat Inc. Newton Grove, NC USA August 2019 35 Wind Storm Fans 16. Invertir el cono de manera que el diámetro más pequeño se quede en el suelo. Este paso requiere (2) instaladores. Instalar parrilla protectora y asegurar con pernos dentados 5/16 "x 1" (605096) y tuercas dentadas (606240) 17. Instalar los soportes de montaje del cono con los tornillos de lámina metálica (805057)
Hog Slat Inc. Newton Grove, NC USA August 2019 36 Wind Storm Fans 18. Conectar el ventilador ya montado a la caja del cono. Este paso requiere 2 instaladores. Comience por "enganchar" la parte superior del ventilador con la parte superior del cono. Girar el cono para alinear los agujeros con los soportes de montaje. Utilice tornillos de lámina de metal (805057) para asegurar cono a los soportes. 19. Este paso es opcional. Si se elige una distancia centro de separación de 68"o mayor proseguir con el paso 10. En el caso que se escoja espacio de centro de menos de 68 ", paneles de cono pueden ser deformados a lo largo de la línea perforada y atornilladas entre sí para proporcionar un flujo de aire uniforme para eliminar las vibraciones opuestas. VOLVER AL INTERIOR DE LA CASA PARA INSTALAR PERSIANA 20. Inserte la persiana en la caja del ventilador deslizando la persiana bajo el labio de retención superior hasta que la parte inferior de la persiana se puede insertar en la parte inferior del retenedor del alojamiento. ESTO COMPLETA EL MONTAJE DE LA CAJA DEL VENTILADOR
Hog Slat Inc. Newton Grove, NC USA August 2019 37 Wind Storm Fans Alambrado Para acceder al motor gire los clips de retención de manera que pueda retirar la persiana. Verifique que la energía esté desconectada del sistema antes de repararlo. Verifique siempre la rotación correcta de la hélice después de instalarla o de reemplazar el motor. Durante el funcionamiento, el aire se debe dirigir desde el interior del edificio hacia afuera. SIEMPRE SIGA EL DIAGRAMA DE ALAMBRADO DEL MOTOR PROVISTO EN EL MOTOR. ¡RIESGO DE DESCARGA ELÉCTRICA! • El reemplazo del motor y los cambios de alambrado asociados solamente deben ser realizados por personal calificado y debidamente capacitado. • No cumplir la advertencia anterior puede causar un funcionamiento incorrecto del equipo, una falla prematura del equipo o una descarga eléctrica que puede ocasionar daños a la propiedad o lesiones personales. Monofásico (alambrado de 230 voltios) Trifásico (alambrado de 230/460 voltios) - fíjese en la rotación, si se necesita un cambio, intercambie cualquier pata (L1, L2 o L3).
Hog Slat Inc. Newton Grove, NC USA August 2019 38 Wind Storm Fans Si compró un producto con motor de transmisión de frecuencia variable (VFD), consulte a continuación. Los siguientes motores NO contienen protección térmica interna. Son para usarse junto con una transmisión de frecuencia variable (enumerada en la tabla siguiente). Si alguno de los motores enumerados abajo se usa en una aplicación que no esté directamente controlada con una transmisión de frecuencia variable, entonces SE REQUIERE UNA INSTALACIÓN O VALIDACIÓN DE LA PROTECCIÓN TÉRMICA EXTERNA. LA PROTECCIÓN TÉRMICA EXTERNA SE DEBE CALIBRAR APROPIADAMENTE. Consulte el Código Nacional Eléctrico (NEC, por sus siglas en inglés), artículos 430.31/430.32/430.40, para obtener más información sobre cómo calibrar la protección contra sobrecargas. Motor Transmisión HS9308-VFD HSFI-1001 HS9306A-VFD HSFI-1001 HS9309-VFD HSFI-1001 HS9314-VFD HSFI-1002 HS9378-VFD HSFI-1002 NOTA: Tenga en cuenta que al determinar el tamaño del cable y/o del disyuntor y la ubicación, los ventiladores con conversiones de fase (monofásico a trifásico) deben medirse de acuerdo con el consumo de AMP de la unidad y no del motor. Los ejemplos se muestran a continuación. El tamaño del cable debe ser apropiado para acomodar el amperaje nominal de entrada a la unidad. Numero de Modelo de Ventilador Amperes nominales de entrada AS-14EDDLP-V 8.8A AS-18EDDLP-V 8.8A AS-24EDDLP-V 8.8A AS-36EDDLPA-V 8.8A AS-54XEBDLP-V 13.3A AS-57EBDBP-V 13.3A AS-57EBDBPG-V 13.3A AS-54EDDLP-ID 20.0A WS-F52B2A-V 13.3A WS-54SBDLA-V 13.3A WS-54PBDBG-V 13.3A
Hog Slat Inc. Newton Grove, NC USA August 2019 39 Wind Storm Fans .
Hog Slat Inc. Newton Grove, NC USA August 2019 40 Wind Storm Fans
Hog Slat Inc. Newton Grove, NC USA August 2019 41 Wind Storm Fans Configuración Inicial VFD. La siguiente configuración debe ingresarse en la unidad inicialmente. La fuente de inicio, la referencia estándar y la configuración de frecuencia mínima deben ajustarse siguiendo las pruebas de ventilación mínima. Para ajustar la configuración, suministre energía a la unidad y presione el botón azul M para acceder al menú de punto de ajuste. Ejemplo es proporcionado a continuación. Para acceder / cambiar la configuración, presione el botón azul M, use las flechas indicadoras de arriba y abajo para desplazarse hasta que la configuración deseada aparezca en la pantalla. Presione el botón azul M para seleccionar la configuración, use las teclas de flecha de arriba y abajo para ingresar el valor deseado. Una vez que se muestre el valor deseado, presione el botón azul M nuevamente para guardar la configuración. Use las flechas hacia arriba y hacia abajo para avanzar a la siguiente configuración. Ajuste/Configuracion Suministro de 60Hz (208-240V) Suministro de 50Hz (208-240V) P100 Fuente de control de inicio 0 0 P101 Fuente de Referencia Estándar 0 0 P102 Frecuencia Mínima 30 30 P103 Frecuencia Máxima 60 50 P104 Tiempo de Aceleración 7 7 P105 Tiempo de Desaceleración 7 7 P110 Método de Inicio 5 5 P152 Frecuencia de Escala 60 50 P161 Velocidad a Frecuencia Máxima 60 50 P302 Voltaje Nominal del Motor 230 220 P303 Corriente Nominal del Motor FLA del Motor @230V 60HZ FLA del Motor @ 220V 50Hz P304 Frecuencia Nominal del Motor 60 50 P305 Velocidad Nominal del Motor RPM del Motor @60Hz RPM del Motor @ 50Hz PARA REAJUSTAR LA UNIDAD A LA CONFIGURACIÓN DE FÁBRICA CAMBIE LA CONFIGURACION DE P199 A 03 (para 60 Hz) O 04 (para 50 Hz)
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